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Transform your manufacturing capabilities with titanium 3D printing, an advanced additive manufacturing process that's revolutionizing aerospace, medical, automotive, and defense industries. Using the exceptional Ti6Al4V alloy, this technology delivers unmatched strength, minimal weight, and superior corrosion resistance.
At the heart of titanium 3D printing lies two sophisticated processes: Direct Metal Laser Sintering (DMLS) and Electron Beam Melting (EBM). These methods use precise laser or electron beams to fuse titanium powder layer by layer, bringing your 3D designs to life with exceptional accuracy and detail.
Create complex, lightweight structures that were previously impossible with traditional manufacturing. Our titanium 3D printing technology enables you to reduce component weight while maintaining crucial structural integrity – a game-changer for vehicle and aircraft performance.
Experience the future of medical manufacturing with custom implants and prosthetics. Titanium's biocompatibility enables the creation of patient-specific solutions that conform perfectly to individual anatomy, leading to improved surgical outcomes and patient satisfaction.
While titanium 3D printing requires specialized equipment and careful powder handling, our expert team ensures safe, efficient production processes that meet the highest industry standards.
We offer comprehensive post-processing services, including:
Stay ahead of the curve with constantly evolving titanium 3D printing technology. From enhanced printer capabilities to advanced powder handling and new alloy developments, we're at the forefront of manufacturing innovation.
While titanium 3D printing represents a premium manufacturing solution, its unique benefits make it an invaluable investment for organizations demanding the highest performance standards in their components.
Discover the power of aluminum 3D printing, an advanced manufacturing technology that delivers lightweight, robust, and intricately designed components. From aerospace innovations to automotive breakthroughs, this versatile process leverages premium aluminum alloys like AlSi10Mg, AlSi12, and AlSi7Mg to create exceptional parts.
Experience precision manufacturing through Direct Metal Laser Sintering (DMLS) and Selective Laser Melting (SLM). These sophisticated processes use high-powered lasers to transform aluminum powder into fully functional components, layer by layer, bringing your most complex designs to life.
Transform your vehicle components with optimized designs that reduce weight while maintaining structural integrity. Our aluminum 3D printing solutions help achieve significant fuel savings and reduced emissions through innovative lightweight structures.
Create high-performance equipment that combines strength with minimal weight. Our technology enables the production of cutting-edge components that give athletes and enthusiasts the competitive edge they seek.
Choose a greener manufacturing approach with our aluminum 3D printing solutions. This process minimizes material waste and enables the creation of lighter components, contributing to reduced energy consumption across various applications.
Transform your ideas into reality with our on-demand production capabilities. Whether you need rapid prototypes or small-batch production runs, our technology delivers precise, consistent results.
Every component undergoes rigorous post-processing, including:
Stay at the forefront of manufacturing technology with continuous advancements in aluminum 3D printing. From new alloy developments to enhanced printing capabilities, we're committed to pushing the boundaries of what's possible.
While aluminum 3D printing requires specialized expertise and equipment, its unique capabilities make it an invaluable investment for organizations seeking to innovate and optimize their production processes.
Step into the future of manufacturing with metal 3D printing, an innovative technology that creates precision components through layer-by-layer metal powder fusion. This revolutionary process serves aerospace, automotive, healthcare, and tooling industries, delivering unmatched complexity and customization capabilities.
Experience advanced manufacturing through laser and electron beam fusion processes. Starting with digital 3D models, our technology precisely builds your components layer by layer, achieving intricate designs that traditional manufacturing cannot match.
Choose from an extensive range of metals and alloys:
Create optimized components that reduce weight while maintaining structural integrity. Our technology enables the production of complex internal channels and lattice structures that enhance performance and efficiency.
Transform patient care with customized implants and medical devices. Our precision manufacturing capabilities ensure perfect anatomical fits and improved patient outcomes.
Every component undergoes comprehensive post-processing:
Embrace environmentally conscious manufacturing with our efficient material usage and waste reduction processes, contributing to a smaller carbon footprint.
Stay ahead with continuous technological advancement:
While metal 3D printing represents a significant technological investment, its unique capabilities and growing applications make it an essential tool for modern manufacturing operations.
Experience the pinnacle of detail and surface finish with Stereolithography (SLA) 3D printing. This sophisticated technology transforms liquid resin into high-precision components through laser-powered photopolymerization, serving industries from dental and medical to jewelry and prototyping.
Watch as precision meets innovation in our SLA printing process. A computer-guided laser system cures liquid resin layer by layer, creating extraordinarily detailed components with exceptional surface quality. Each layer bonds seamlessly to the next, ensuring structural integrity throughout.
Create precise medical devices and dental components with unmatched accuracy. Our SLA technology delivers the fine details and smooth surfaces essential for medical applications.
Transform intricate designs into reality with exceptional detail resolution. Perfect for creating detailed prototypes, jewelry models, and presentation pieces where aesthetics are paramount.
Choose from our extensive range of specialized resins:
Every print undergoes careful processing:
Push the boundaries of conventional design with:
Stay ahead with advancing SLA technology:
While SLA printing requires specific expertise and materials, its unmatched precision and versatility make it invaluable for applications demanding the highest quality and detail.
Discover the potential of Selective Laser Sintering (SLS) 3D printing, a powerful manufacturing technology that transforms powder materials into robust, complex components. This versatile process serves aerospace, automotive, and medical industries through precise laser sintering of plastics, metals, and ceramics.
Experience advanced manufacturing as high-powered lasers selectively fuse powder materials layer by layer. Each layer builds upon the last without support structures, enabling unprecedented design freedom and manufacturing efficiency.
Create optimized components with complex geometries that reduce weight while maintaining strength. Our technology enables the production of functional parts that meet demanding industry requirements.
Transform customization capabilities with patient-specific medical devices and personalized consumer products. Our technology delivers consistent, precise results for every unique application.
Choose from our range of engineering materials:
Optimize your production with:
Embrace eco-friendly manufacturing through:
Stay ahead with advancing SLS technology:
While SLS printing requires specialized equipment and expertise, its unique capabilities make it an invaluable solution for modern manufacturing challenges, especially in high-performance applications.
Experience the next generation of metal manufacturing with Metal Jet Fusion (MJF) technology. This innovative binder jetting process creates intricate metal components with exceptional detail and precision, serving industries from aerospace and automotive to medical manufacturing.
Watch innovation unfold as our MJF process combines precision powder layering with advanced binding agents. Each layer is carefully detailed for optimal resolution before sintering creates solid, durable metal parts that meet the most demanding specifications.
Create optimized components featuring:
Transform manufacturing capabilities with:
Choose from premium metal materials:
Optimize your production with:
Every component features:
Stay ahead with advancing MJF technology:
While MJF technology represents a significant investment, its combination of speed, precision, and design freedom makes it an invaluable asset for modern manufacturing operations.
Once your product is printed, the journey isn't over. Our add-on services like painting, silk screening, and plating can further elevate your 3D printing designs. These finishing touches not only enhance aesthetic appeal but also add functional advantages like corrosion resistance or improved durability. Here a list of 3D priniting finish services you can inquire in you RFQs:
For MJF 3D printing quote:
For SLS 3D printing quote:
For SLA 3D printing quote:
For metal 3D printing quote:
Background
Stereolithography 3D printing is a processing technique that is utilized in developing prototypes, models, and parts production layer after layer through a photo-chemical process. Monomers are often cross-linked together to create superior polymers. SLA processing has gained popularity over the years for producing parts with high precision and an excellent surface finish. It is considered the most cost-effective hence economically viable for the manufacturing of components. SLA 3D printing has helped professionals in optimizing production, cutting down on cost and manufacture of high-quality industrial parts. This article aims to provide designers with a profound decision-making background to the creation of quality products by employing SLA 3D printing.
SLA 3D printing Process
SLA 3D printing is considered an additive form of manufacturing that produces parts through focusing a beam of UV laser light on a given polymer resin. The process commences by first creating a virtual part design of the object intended to be manufactured by using either a computer-aided design (CAD) program or by scanning the object and integrating it into a 3D modeling program. At this stage, a UV laser is utilized to develop the desired shape on the polymer surface. By the UV sensitivity of the photometers, the resin material is solidified photochemically to produce the first layer of the required part. The same process is repeated to form the other layers of the 3D object.
Design consideration for SLA 3D printing
In SLA 3D manufacturing, designers often have the freedom creating of parts. Nevertheless, a particular approach is required while designing components for SLA 3D printing to produce products of high quality. As such, designers should have a vast knowledge of the requirements to create such products to ensure customer satisfaction. In this section, a brief guideline is provided.
SLA 3D printers often have a reduced build volume except for industrial machines. Designers should consider the standard optimum size of the print of about 14.5 cubic centimeters. For larger pieces, it is recommended for designers to develop smaller sections, which are then assembled after printing.
Part manufactured using SLA printing requires post-curing. For this reason, designers should consider the optimum thickness of the part based on its use for adequate curing. This will save on cost since the cost of resin is relatively expensive.
When designing for embossed or engraved regions of the parts, designers should provide a considerable hole tolerance of about 0.5 mm to ensure that materials removed come outs out through these holes with ease.
SLA 3D printing using utilize mirrors to control the lasers. As such, following the rotation of these mirrors, the laser tends to be a bit ovoid, which may harm the accuracy of the printer. Designers should, therefore, provide fine details for the parts they create to produce quality parts.
Material functionality and versatility is another factor of consideration.depending on the part intended to be created, designers should recommend correct resin configuration to produce parts with required mechanical properties.
Conclusion
In conclusion, SLA 3D printing is an excellent additive manufacturing process that has the capability of creating high-quality products. It is not only economically viable but also environmentally friendly. Designers need to be careful while creating 3D models for successful 3D printing using SLA manufacturing.
